Process

Process introduction

We make products that satisfy our customers with the best technology and quality.

Injection process

Facility Quantity Unit Manufacturer
300 Ton 8 unit ENGEL
200 Ton 8 unit DONGSHIN

Integrated monitoring system

  • Real-time task management and performance management
  • Mobile notification system

Effect

  • Continuous production management without operation
  • Day/Week/Month capability management

Molding management system

  • Real-time production performance/molding management

Effect

  • Production trend management
  • non-operating time minimize
  • Mold perforation and lifespan management
  • Mold protection management

Computerized management of molding conditions

Molding information data and management

Effect

  • Reduce defect rate
  • Efficient raw material use
  • Gain data precision

Painting process

Class Quantity Unit Manufacturer
Painting Robot 1 Line SHINWOO COSTEC

Automated ROBOT Painting

High efficiency automation process by automated ROBOT based on accumulated manufacturing experience and technical skills

Effect

  • Production of high-quality products with uniform thickness coating gain and corrosion resistance
  • Production of high-quality products by electrostatic/no-static painting method

Casting/Key process

Facility Quantity Unit Manufacturer
75 Ton 3 unit PRODUCER
150 Ton 1 unit PRODUCER
50 Ton 1 unit HISHINUMA
25 Ton 1 unit HISHINUMA
High-speed 1 unit ALPHA JAPAN
Inside Cutting 6 unit NIHON PRESS
Key-side 3 unit I.D.A
Key-end 3 unit FUSION
Outside Cutting 2 unit NIHON PRESS
Auto machine 2 unit NIHON PRESS
Key-mountain 1 unit I.D.A
Key-way 1 unit GERSUNG ENG

Casting

  • Producing the best products based on specialized technology

Automation ROBOT

  • Reduce defect, increase production volume, and produce small quantities of many varieties

Key processing

  • One of the best precision processing technologies in Korea
  • Automatic/manual process retention, satisfying customers' needs

Automation ROBOT

  • Reduce defect, increase production volume, and produce small quantities of many varieties

Assembly process

Class Quantity Unit Manufacturer
Handle Assembly 31 Line HANCELL, DOOYOUNG FA
Key Assembly 14 Line HANCELL, DOOYOUNG FA

Assembly

Handle Parts, Keyset Parts assembly

Apply production management system

  • Management of work standards, production performance management
  • Production facility interworking

Effect

  • Subsidiary raw materials, finished product real-time inventory management
  • Visualization performance management
  • Reduce defect rate

Automation

  • Increase production volume, decrease defect rate

Integrated production monitoring system

  • Real-time quality/defect performance management of the entire process
  • Facility performance management
  • Mobile notification system

Inspection process

Comprehensive inspection

  • Detection of defects through visual inspection and jig measurement
  • Use special equipment to detect defects
  • Visualization management through history management and trend charts